Author: Site Editor Publish Time: 2025-05-20 Origin: Site
As a functional material widely used in coatings, inks, textiles, papermaking and other fields, the production process of synthetic wax emulsion directly determines the performance and quality of the product. In this article, we will explore the production process of synthetic wax emulsion in detail, analyze its key steps and technical requirements, and provide you with practical suggestions for selecting synthetic wax emulsion suppliers.
Synthetic wax emulsion is an aqueous dispersion prepared by emulsification technology with synthetic wax as the base material. The core of its production is to disperse the synthetic wax particles in water to form a stable emulsion system through the synergistic effect of emulsifiers and stabilizers.
The chemical and physical effects involved in this process include:
Emulsification: The wax particles are evenly dispersed through mechanical stirring or high shear equipment.
Stabilization: Stabilizers are added to prevent particles from reaggregating or settling.
Modification: According to different application requirements, specific additives are added to optimize performance.
The first step in producing high-quality synthetic wax emulsion is to select suitable raw materials, including synthetic wax, emulsifiers, stabilizers and water. There are many types of synthetic waxes, such as polyethylene wax, polypropylene wax, etc. Different types of waxes need to be selected for different applications.
Emulsification is a key step in the production of synthetic wax emulsions, usually using high shear emulsification equipment or ultrasonic emulsification technology. The specific process is as follows:
Heating the wax: Heat the wax above the melting point to completely melt it.
Adding emulsifier: Add an appropriate amount of emulsifier to the molten wax to reduce the surface tension.
High shear mixing: Under high shear force, the wax is mixed with water to form colostrum.
After the colostrum is formed, it needs to be quickly cooled to room temperature to ensure uniform distribution of particles. Subsequently, the stability and storage life of the emulsion are improved by adding stabilizers or adjusting the pH value.
After the emulsion is produced, impurities are removed by filtration before packaging. Synthetic wax emulsions are usually stored and transported in barrels or large packages.
In the production process of synthetic wax emulsions, there are several key technical links that require special attention:
Particle size control: The particle size of the emulsion particles directly affects its dispersibility and final application performance, and generally needs to be controlled within the range of 0.1-1 microns.
Emulsifier ratio: The type and ratio of the emulsifier must be accurately calculated according to the characteristics of the wax material to ensure the stability of the emulsion.
Temperature control: The heating and cooling temperatures must be strictly controlled to prevent wax degradation or emulsion instability.
For companies that need to purchase synthetic wax emulsions in bulk, it is crucial to choose a professional and reliable supplier. Here are some practical suggestions:
Technical strength: Understand the supplier's production equipment and technical capabilities to ensure that it can provide high-quality products.
Product stability: Ask about the long-term stability and storage life of the emulsion to ensure that it meets production needs.
Service support: Choose a supplier that can provide technical support and after-sales service to ensure worry-free cooperation.
As a professional synthetic wax emulsion supplier, Excel has rich industry experience and advanced production technology, and is committed to providing customers with high-quality products and services. For wholesale, please contact us at 15098615635@163.com and visit https://www.longkouexcel.com for more information.
Synthetic wax emulsion has been widely used in many industries due to its excellent performance, such as:
Coatings and inks: improve gloss, wear resistance and scratch resistance.
Papermaking: improve the water resistance and smoothness of paper.
Textile: as a fiber finishing agent, improve softness and washability.
The market demand for this multifunctional material is growing and has become an important part of modern industrial production.
The production process of synthetic wax emulsion is a complex and sophisticated process. From material selection to production technology, every step needs to be strictly controlled. For corporate users, choosing a high-quality synthetic wax emulsion supplier can effectively improve product quality and production efficiency.
Excel Synthetic Wax Emulsion Supplier provides synthetic wax emulsion products with stable performance and reliable quality. Please contact us via email 15098615635@163.com or visit https://www.longkouexcel.com for more information.
